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FIFTH
Class Engineer
Requirements
(Low Pressure)
Minimum age: 18
Education: High School Diploma or Equivalent or Trade School
Experience: 6 months, approved training
Examination: Written
Maximum Prime Mover Hp (Unsupervised)
Maximum Boiler Hp (Unsupervised)
Testing Fundamentals
Curriculum for Fifth Class Engineer under the NIULPE program shall
cover the Basic Fundamentals of Low Pressure Boilers.
1. Two common types of boilers ? fire tube and water tube: Description
and characteristics and qualities of a good boiler.
2. Water Tube Hot Water Boilers: Meaning and description of these
terms: Low Pressure, High Pressure, Section I or V of the ASME Boiler
and Pressure Vessel Code, Safety Relief Valve, Temperature & Pressure
gauges, Air Control, Flow Control, Pressure-Reducing Valve,
Compression Tank, Aquastat, Diverter Fittings.
3. Cast Iron Sectional Boilers: Description and characteristics, uses
and construction
4. Electrical Boilers: Description and characteristics, and
construction
5. Boiler Fittings: Meaning and description of these terms: Safety
Valves, Testing Safety, Valves, Compound Gauge, Pressure Gauge, Vacuum
gauge, Pig Tails Siphon, U-Tube siphon, Water Column, Try Cocks,
Operation Gauge Glass Flat and Tubular, Water Column Blow Down Valves,
Gauge Glass Blow Down Valves, Bottom Blowdown Valves, Boiler Vents.
6. Boiler Water Chemistry: Meaning and description of these terms:
Controlling High Water, Removal Sludge and Sediment, Controlling
Chemicals, Dumping The Boiler, Surface Blowdown, Controlling
Chemicals, Foaming, Priming, Carryover Boiler Water Treatment, Boiler
Water Contamination.
7. Boiler Feedwater Treatment: Describe the measures for treatment of
the following: Preventing Scale, Oxygen in Boiler , Water, Feeding
Chemicals, Priming and carryover
8. Fusible plug: Where placed, purpose, how kept in good condition,
possible failures, description, installation and when, renewed.
9. Instrumentation: Meaning and description of these terms; Pressure
Control Devices, Mercury Tube Pressure Control, Mercury Pressure
Control, Modulating Pressure Control, Modulating Pressure Control
Operation
10. Draft Systems: Meaning and description of these terms: Natural
Draft, Mechanical Draft, Forced Draft, Induced Draft, Balanced Draft,
Measuring Draft, Controlling Draft.
11. Feedwater Systems: Meaning and description of these terms:
Feedwater Valves, Feedwater Valve Operation City Water Makeup, Make Up
Systems, Automatic makeup System. Feedwater Regulator.
12. Low Water Fuel Cutoff: Meaning and description of these terms: Low
Water Fuel Cutoff Construction, Operation of the Low Water Fuel
Cutoff, Testing the Low Water Fuel Cutoff
13. Fuel Oil System: Meaning and description of these terms:
Viscosity, Flash Point, Fire Point, Pour Point, Types of Fuel Oil, BTU
Valves, Fuel Oil Heaters, Fuel Oil Tanks, Duplex Strainer, Fuel Oil
Pump, Burners and Types, Pressure Regulating Valve, Fuel Oil Piping,
Instrumentation for Fuel Oil Systems
14. Boiler Operation: Standard Operation Practices: Taking Over A
Shift, Boiler Startup Boiler Shut Down, Blowing Down A Boiler, Low
Water Conditions, Furnace Explosions, Preparing for a Boiler
Inspection, Boiler Lay-up, Broken Gauge Glass Operation, Cleaning The
Gauge Glass, Correcting a Steam-bound Pump, Hydrostatic Test,
Maintaining a Boiler Room Log
15. Dangerous conditions: When a boiler should not be operated. Causes
of boilers being overheated or exploded.
16. Hot Water Heating Systems: Meaning and description of these terms:
Natural Circulation Hot Water Heating System, Forced Circulation Hot
Water heating System, Water Temperature Control.
17. Cooling Systems: Meaning and description of these terms: Cooling
System Principles, Cooling System Operation, Compression System,
Refrigerants, Absorption Systems, Lithium Bromide, Water System,
Direct and Indirect Cooling Systems
18. Gas System: Meaning and description of these terms: Low Pressure
System, High Pressure System, Gas Piping, Regulator, Blower, Manual
Shutoff Valve, Mixing Chamber, Burner, Piping, Pressure Regulating
Valve, Piping, Instrumentation, Combination Gas/Fuel Oil Burners
19. Coal Systems: Meaning and description of these terms: Safety
Working with Coal: Hand Firing Coal, Stoker Fired; Screw-feed Stoker,
Under-feed Stoker, Ram-feed Stoker, Starting a Stoker, Banking a Fire,
Burning Down a Fire
20. Combustion: Meaning and description of these terms: : Mixtures of
combustibles and air, methods of application and how controlled,
purpose of setting, dampers, draft, chimneys or stacks, hand firing
methods, Perfect, Complete, Incomplete, Primary Air, Secondary Air,
Automatic Combustion Controls, Programmer, Microcomputer Burner
Control System, Flame Scanner, Types, High Fire, Low Fire
21. Steam Systems & Steam Accessories: Meaning and description of
these terms: Main Steam Stop Valve, Steam Valves Globe & Gate
construction and operation, Steam Traps and Strainers types, testing
and placement.
22. Plant Math: Using plant Math to find: Total Force, Area of a
Circle, Pressure, and Heating Surface
23. Boiler Room Safety: Preventing Boiler Room Accidents, Preventing
Boiler Room Fires General Boiler Room Safety Rules.
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FOURTH Class Engineer
Requirements
Minimum age: 18
Education: High School Diploma/GED or Equivalent and 3 credit hours
of boiler training
Experience: One Year
Examination: Written (Oral or Practical when necessary)
Maximum Prime Mover Hp: (Unsupervised) 500 Hp
Maximum Boiler Hp: (Unsupervised) 35 Bhp HP - Unlimited LP Maximum
Maximum Refrigeration or Air Conditioning: (Unsupervised) 100 ton
Note: With 6 credit hours of an approved classroom training and two
years experience, this can constitute the first half of an
apprenticeship program.
Testing Fundamentals
1. Two Common Types of Boilers - Fire tube and Water Tube:
2. Stays: Placement, purpose, types, description, care advantages of
various types, potential failures.
3. Heating Surface: Meaning of these terms, grate Surface, fire line,
water level, fire tubes, water tubes.
4. Cleaning and inspection of boiler settings.
5. Starting clean boilers: Manhole covers, how replaced and removed,
rising steam, cutting into live steam header, banking boiler and
starting after banked.
6. Dangerous conditions: When a boiler should not be operated. Causes
of boiler tube failures and starting after having been banked.
7. Corrosion, pitting, priming and foaming, bulging, bagging: Meaning
of each, where found and how created, dangers and remedies.
8. Water column: Placement, function, how held in place, length, care,
what could affect its efficiency, maintenance, valves and cocks
needed, how and when tested, maintenance, potential failures, how and
when tested.
9. Water glass: Placement, function, how held in place, length,
maintenance, potential failures, how and when tested.
11. Steam Gauge and siphon: Placement, principle, function, care
maintenance, how and when tested.
12. Safety Valve and rupture-discs: Placement, function, care,
maintenance, how and when tested, description, potential failures,
adjustment for pressure.
13. Elementary combustion: Mixtures of combustibles and air, methods
of application and how controlled, purpose of setting, dampers, draft,
chimneys or stack, hand firing methods, heating values of anthracite
or bituminous coal, oil and gas.
14. Operation of oil or gas burners and electric boilers:
Installation, starting care, possible failures, controls, safety
devices.
15. Operation of stoker: Starting, purpose, maintenance, care,
potential failures, advantage and disadvantages.
16. Feedwater, piping and valves: Location, care, maintenance,
potential failures. Reason for valves on piping, how kept in good
condition. Reason for internal pipe.
17. Blowdown valves, piping and tank: Location, purpose, potential
failures, care.
18. Steam non-return valve, expansion joints, heaters, steam
separator, sight feed lubricator, steam trap, reducing valve,
Feedwater regulator: Function care and location.
19. Pumps - Simplex, duplex, vacuum, centrifugal. Care, maintenance,
purpose, potential failure, remedies, description.
20. Injectors, ejectors, and eductors: Function, principle, care,
maintenance, cleaning and inspection, how often, purpose, valves.
21. Air compressors: Dangers in operation, maintenance, correct
operating procedure.
22. Refrigeration compressor, condenser, receiver, evaporator, purge,
expansion valve, charting, liquid, suction, discharge, cross over
valves: Purpose, location, dangers, correct operation procedures.
23. Feedwater heaters: Types, purpose, advantages, methods of heating
Feedwater, applications, potential failures.
24. Steam plant accessories: Back pressure valves, non-return
valves, throttle valves, expansion joints, feedwater regulators, steam
separators, sight feed lubricators, steam traps, reducing valves,
sprinkler systems, function, location, operation and care.
25. Steam condensers: General knowledge of condensers, where, how and
why the are used. General care and upkeep of condenser auxiliaries.
26. Steam Engines: Types, setting valves, purpose of flywheel,
eccentric, governor, cross head, lap and lead, angle of advance, valve
travel and cut off, methods of lubrication, and application to various
parts, starting and stopping, maintenance and care.
27. Steam turbines: Types, general knowledge of lubrication system,
governors, and throttle valves.
28. Electrical equipment: Fuses, cut outs, relays, switches,
circuit breakers, purposes and comparative applications. Dangerous
conditions in operation of a motor. Prevention of starting. Size of
fuses. Carrying capacities of wares for lighting circuits. Volts,
ampere, watt, ohm, D.C., A.C. electrical conductor, electric
insulator. Meaning of these terms. Difference between an electric
generator and motor.
29. Operation and maintenance of controls.
30. Air pollution and ecology.
31. Heating, air conditioning and ventilation: methods, controls,
meaning of water hammer, piping arrangements, radiation, vacuum and
plenum systems in mechanical ventilation, gravity vacuum and plenum
systems in mechanical ventilation, gravity and vacuum stem system.
Care and maintenance.
32. Feedwater treatment: meaning, purpose, how applied and
controlled, dangers of over-treatment and under-treatment.
33. Scale and Mud: Where found, cause, prevention, effect, dangers,
removal.
34. Mathematics: A knowledge sufficient to solve any simple problem
involving division and multiplication.
35. Plant Safey
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THIRD Class Engineer
Requirements
(High Pressure)
Minimum age: 19
Education: High School Diploma / GED or equivalent and 6 credit hours
of boiler training.
Experience: Two years
Examination : Written ( Oral or Practical when necessary)
Minimum time in previous grade: One year
Maximum Prime Mover Hp: (Unsupervised) 1000 Hp
Maximum Boiler Hp: (Unsupervised) 300 Bhp HP - Unlimited LP Maximum
Maximum Refrigeration or Air Conditioning: (Unsupervised) 500 ton
Note: With 12 credit hours of approved training and four years
experience this can constitute a full apprenticeship program.
Testing Fundamentals
1. Two common types of boilers - fire tube and water tube: Description
and characteristics, qualities for a good type of boiler.
2. Stays: Where placed, purpose, types, description, care advantages
of various types, potential failures.
3. Grate surface, fire line, water level, fire tubes, water tubes,
heating surface: Meaning of these terms.
4. Cleaning and inspection of boiler and setting.
5. Starting clean boiler: Man hole covers, how replaced and removed,
raising steam, cutting into live steam header, banking boiler and
starting after bank.
6. Dangerous conditions: When a boiler should not be operated, causes
of boilers being burned or exploded.
7. Corrosion, pitting, priming and foaming, bulging, bagging: Meaning
of each, where found and how created, dangers and remedies.
8. Water column: Location, function, how held in place, length, what
could affect its efficiency, maintenance, valves and cocks needed, how
and when tested.
9. Water glass: Placement, function, how held in place, length,
maintenance, valves needed, replacement, how and when tested.
10. Steam gauge and siphon: Where and how placed, principle, function,
maintenance, failures, how and when tested.
11. Fusible plug: Location, purpose, maintenance, potential failures,
description, Installation, when renewed.
12. Safety valve and rupture discs: Placement, function, care, how and
when tested, description, what could go wrong, adjustment for
pressure.
13. Elementary combustion: Mixtures of combustibles and air, methods
of application and how controlled, purpose of setting, draft, chimneys
or stacks, hand firing methods, heating value of anthracite and
bituminous coal, oil and gas, description.
14. Operation of oil and gas burners and electric boilers:
Installation, starting, care, failures, controls, safety devices.
15. Operation of stoker: Starting, purpose, maintenance, what could go
wrong, advantages and disadvantages.
16. Feedwater, piping and valves: Location, care, how kept in good
condition, potential failures, reason for valves on piping, valve
maintenance, reason for internal pipe.
17. Blow down valves, piping and tank: Placement, purpose,
maintenance, failures.
18. Steam nonreturn valve, expansion joints, heaters, steam
separator, sight feed lubricator, steam trap reducing valve, feed
water regulator: Function, use and location.
19. Pumps - simplex, duplex, vacuum, rotary, centrifugal: Maintenance,
purpose, potential failures, remedies, description.
20. Injector: Function, principle, care, maintenance, cleaning and
inspection, how often, purpose, valves.
21. Air compressor: Dangers in operation, maintenance, correct
operating procedures.
22. Refrigeration compressor, condenser, receiver, evaporator, purge,
expansion, charging, liquid, suction, discharge, cross over valves:
Purpose, location, dangers, correct operating procedures.
23. Feedwater heaters: Types, purpose, advantages, methods heating
feed water, applications, failures.
24. Combined Cycle Turbines: Thermodynamic principles, combined cycle
power generation, steam turbines, heat recovery steam generators, gas
turbines, generators, and auxiliary systems.
25. Heat engines: General knowledge of types - internal and external
combustion, gas turbines, Combined Cycle Units.
26. Electrical equipment: Fuses, cut outs, relays, switches, circuit
breakers - purposes and comparative applications; dangerous conditions
in operation of a motor; prevention of starting; sizes of fuses;
carrying capacities of wires for lighting circuits; volt, ampere,
watt, Ohm, DC, AC electrical conductor, electrical insulator - meaning
of these terms; difference between electric generator and motor.
27. Operation and maintenance of controls.
28. Air pollution and ecology.
29. Scale and mud: Where found, cause, prevention, effect, dangers,
removal, reduction.
30. Feedwater treatment: Meaning, purpose, how applied and
controlled, dangers of over? treatment and under? treatment.
31. Gas Turbines/ Combined Cycles: Gas Turbine theory, Brayton Cycle,
Rankine Cycle, Simple Cycle Gas Turbine. Gas Turbine construction, aeroderivative, heavy duty. Heat Recovery Steam Generators, Operating
System, function, and principles of operation, HRSG low-pressure
section, intermediate section, high-pressure section and components.
32. Mathematics: knowledge sufficient to solve any simple problem
involving division and multiplication.
33. Plant safety.
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Second Class Engineer
Requirements
Minimum age 20
Education: High School Diploma / GED or Equivalent
Experience: Three years
Examination: Written (Oral or Practical when necessary)
Minimum time in previous grade: One year
Maximum Prime Mover Hp: (Unsupervised) 2500 Hp
Maximum Boiler Hp: (Unsupervised) 600 Bhp HP Unlimited LP
Maximum Refrigeration or Air Conditioning: (Unsupervised) - 1000 tons
Note: Boiler ratings in Pounds per Hour ( more common for large
boilers may be calculated by multiplying Rated Boiler Horsepower by
345.
Testing Fundamentals
1. Types of boilers: Construction details, how installed in
setting, purpose of each and where used to best advantage.
Superheaters, air preheaters, economizers, dry pipes, internal
baffles, fusible plugs (type and where installed). Types of internal
feed pipes, steam and safety valve outlets, caulking tools, tube
cutters, expanders and beading tools.
2. Stays: Where used, purpose, types, description, care, advantages
and disadvantages of types.
3. Boiler Joints: Types, riveting and welding procedures - where used,
relative strength of each type and various locations. What could go
wrong, remedies. Testing tightness of rivets. Meaning of single and
double sheer.
4. Boiler and furnace:
Washing of shell and tubes, cleaning and inspection, how often,
purpose, valves fittings and settings, description of methods and
parts checked. Tube, shell scrapers, and brushes, air and water tubing
tools.
5. Corrosion, pitting, grooving, fire cracks, bulging, bagging,
blistering: Causes, dangers, prevention and remedies.
6. Water glass and column: Maintenance, what could go wrong with
either, importance as a safety factor in operating.
7. Steam gauge and siphon: Principle of operating, where placed,
care, failure, how and when tested, importance as a safety factor in
operating.
8. Safety valve, relief valves, and rupture discs: Purpose, care, how
and when tested, description, potential failures, adjustment for blow
down, reason for chatter, how drains and outlet piping installed.
10. Elementary combustion: Difference in heating value between
anthracite and bituminous coal, oil, gas and coke. Cause and
prevention of smoke, purpose of stack damper, methods of firing.
Purpose of baffles, bridge walls, and combustion chamber. Cause of
clinkers, how reduced and how removed. Maintenance and repair.
11. Soot: Effect, prevention and removal, operation of soot blowers,
loss of efficiency due to soot.
12. Draft: What is it? How created? Purpose, types, controls,
measurement, factors affecting draft, purpose of chimney, amount of
draft created by chimney per 100 feet of height.
13. Operation of an oil or gas burner and electric boilers: Starting,
stopping, controls, safety devices, types of oils in oil burning
installations and how used, types of burners, dangers connected with
oil burning installations, care of automatic equipment and knowledge
of what could go wrong.
14. Operation of stokers: Types, how started, how controlled,
advantages, maintenance, how ashes are removed.
15. Feed water piping and valves: Location, care, typical
installations.
16. Description of simplex, duplex, rotary, centrifugal and vacuum
pumps: Starting a feed pump, knowledge of proper operation, setting
valves in steam pumps, lubrication, packing used and how to apply on
all applications connected with steam feed pumps.
17. Injector: Principle, purpose, construction, care and maintenance,
how connected, malfunctions.
18. Air compressor systems: How to start, how to operate, details of
cooling system and how controlled, details of lubrication, danger in
operating air compressors, controls, filters and safety devices.
19. Refrigeration: Starting, operating, cycle, purpose of safety
head, charging, expansion, suction, discharge, cross over, purge,
liquid and oil valves. Purpose of condenser, receiver, compressor, oil
separator and evaporator, types of condensers. How ammonia is added
and removed; how air is removed. How to defrost. Effect of excess oil,
how to add oil, type of oil, type of packing, how to pack stuffing
boxes, purpose of brine pumps.
20. Steam plant accessories: Back pressure valves, nonreturn valves,
throttle valves, expansion joints, feed water regulators, steam
separators, sight feed lubricators, steam traps, reducing valves,
sprinkler systems - function, location, operation, care.
21. Steam condensers: General knowledge of condensers; where, how, and
why they are used, general care and upkeep of condenser auxiliaries.
22. Feed water heaters: Types, purposes, locations, advantages,
disadvantages, maintenance. Potential failures.
23. External engines: Types, setting valves, purpose fly wheel,
eccentric, governor, cross head, lead, lap, angle of advance, valve
travel and cut off, methods of lubrication and application to various
parts, how started and how shut down, maintenance and care, dangers.
24. Steam turbines: General knowledge of the lubricating system,
governors, and throttle valves.
25. Internal Combustion: Types, what they are used for 2 stroke, 4
stroke, fuels/compression ratio, construction, solid fuel systems,
lubrication principles, air intake systems, exhaust systems, injector
systems.
26. Electrical equipment: Definitions of switches, rheostats, circuit
breakers, disconnects, rotors, stators, armatures, commutators, slip
rings, two and three pole switches, volts, amperes, watts, Ohms, lamps
in series, lamps in parallel. How current flows. Definitions of
magnetism, induction, frequency, meaning of a short circuit and how it
is caused. Meaning of a ground wire. How is electric current measured.
Explanation of how two wires are formed into a joint. Calculations for
computing sizes of fuses in lighting and motor circuits. Dangers
connected with the operation of a motor or generator.
27. Operation and maintenance of controls.
28. Air pollution and ecology.
29. Heating, air conditioning and ventilation: Methods, controls,
meaning of water hammer, piping arrangements, radiation, vacuum and
plenum systems in mechanical ventilation, gravity and vacuum steam
systems, maintenance.
30. Scale: What is it? How does it get into boiler? Dangers of too
much, how prevented and how removed, where is it found?
31. Feed water treatment: Methods, how applied and controlled.
Knowledge of impurities in feed water and their affect on a boiler
under pressure and temperature. How to reduce these affects. Priming
and foaming, meaning, causes and remedies. Purpose of continuous
blowdown and when used. Purpose of main blow down and when used.
32. Mathematics: Sufficient knowledge to enable candidate to work
problems involving multiplication, division, decimals, measurement,
square roots of numbers, powers of numbers, reciprocals, ratio and
proportion, and formulas.
32. Gas Turbines/ Combined Cycles: Thermodynamic principles, heat
energy, power laws, Combustion theory. Gas Turbine theory, Brayton
Cycle, Rankine Cycle, Simple Cycle Gas Turbine . Heat Recovery Steam
Generators, Operating System, function, principles of operation, HRSG
low pressure section, intermediate section, high pressure section and
components. Duct burners, economizer, fresh air systems, HRSG
auxiliary systems. . Descriptions and sketches of Combined Cycle
Units.
33. Plant Safety.
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First Class Engineer
Requirements
Minimum age: Adult
Education: High School Diploma / / GED or Equivalent
Experience: Four years
Examination: Written (Oral or Practical when necessary)
Maximum Prime Mover Hp (Unsupervised): 7500 Hp
Maximum Boiler Hp (Unsupervised): 1500 Bhp HP - Unlimited LP
Maximum Refrigeration or Air Conditioning (Unsupervised): 5000 tons
Testing Fundamentals
1. Steam boilers and generators: Types of boilers, principles,
advantages and is advantages. Steam, electric cylindrical, vertical,
locomotive, water tube, fire tube, packaged boilers, flash boilers and
Scotch marine boilers. Steam accumulators. Externally fired,
internal fired boilers. Heating surfaces, how computed, types relative
to horse power rating. Super heaters, pre? heaters, economizers, dry
pipes, internal baffles. Where and how installed and purpose of each.
2. Boiler construction: Various forms, plates, rivets and welding
used. Meaning of shearing stress, tensile stress, modules of
elasticity, bursting pressure, working pressure, factor of safety,
tensile strength. Meaning of pitch percentage of plate strength,
percentage of rivet strength, unit section of plate. How to calculate
strength of boiler heads, shells, efficiency of joints, stays.
Description and sketches of joints. Relative strengths of various
joints and how computed. How to calculate combined efficiency of
riveted joints. Computation of working pressure given, tensile,
strength, factor of safety, thickness, radius of shell, and efficiency
of a joint. Calculations for the tube ligaments and dished heads.
Staying of flat surfaces, types of stays, limitation of stress and
allowances for various types of stays. Constants for different forms
and applications of stays, doubling plates. How to calculate the area
of the heads or segments of boilers.
3. Boiler settings: Types, purpose, description, radiation. Bridge
walls, baffles, ignition, mixing and deflection arches, combustion
chambers, furnaces. Meaning of refractory lining, combustion space,
Dutch ovens. Importance of sufficient height over grates. Affect of
combustion space on capacity and efficiency. How to build or repair
bridge walls and setting. Sketches of typical settings. Materials and
cements used.
4. Inspection and testing: Washing of shell and tubes, cleaning and
inspection, how often, purpose. Valves, fittings and settings.
Description of method and parts checked, what to look for, possible
defects and how corrected. Hydrostatic tests and how applied. Purpose
and value.
5. Fuels: Classification of wood, coals, gas, oil and waste heat.
Coal sampling and analysis, comparative heat values of various coals
and other fuels, applications of various fuels, storage of coal.
Knowledge of the methods used in handling coal and ashes, losses in
handling. Cause, prevention and removal of clinkers.
6. Combustion: The combustion process and reactions. Theory and
practice. Air requirements, supply and control. Draft measurement and
controls. Description and sketches of various draft gauges. Dampers,
purpose and controls. Amount of draft needed under and over fires.
Balanced draft and its practical meaning. Description of flue gas
analyzer, how and where used. Combustion efficiency and how obtained.
Temperatures in the furnace and breeching. Excess air and its effect
on efficiency. Advantages of forced and induced draft. Air pollution.
Transfer of heat to boiler water. How heat is transferred.
7. Oil and gas burner installations: Types of burners, types of oils
used in oil burning installations and how used. Dangers connected with
burning installations. How to operate and maintain automatic
equipment. Make sketch of one type each of industrial burner for gas
and oil. A sketch of piping, valves and allied equipment for an oil
fired package boiler.
8. Mechanical stokers: Types, principles, purpose, description,
comparison. How operated, how maintained and repaired. Controls, what
could go wrong, remedies.
9. Piping: Computation of sizes for water and steam, how installed,
allowance for drainage and friction, flow of steam, Napiers rule,
sizes of piping for pump discharge, and the feed line to boiler.
10. Pumps - General knowledge of a simplex, triplex, weir, rotary
centrifugal and duplex or
vacuum pump: Knowledge of proper operation. Where installed.
Lubrication. Types of water pistons. Performance. Packing uses and how
applied. What could go wrong, how to calculate size of pump for a feed
line to boiler rating and over rating.
11. Air compressor systems: How to start, how to operate. Details of
lubrication. Purpose of unloaders, description and sketches. Compound
compressors, intercoolers, aftercoolers, air receivers, controls,
filters and safety devices. Inspection. Dangers in operating air
compressors .
12. Refrigeration: Cycle theory of how heat is abstracted. Common
refrigerants and their properties. Direct and indirect systems.
Purpose, location and sketches of safety head, condenser, receiver,
compressor, oil separator and evaporator. Types of condensers. How to
operate refrigeration systems. How to charge, reduce or remove
refrigerant from system. Changing or adding oil. Pumping out,
condensing and defrosting, dangers in operating. Annual inspection.
Why cooling water on compressor and condenser. How ice is
manufactured. How ammonia leak is found and stopped. Refrigeration
capacity and losses. How air is removed. Types of oil, how added,
effect of too much. Types of packing, how applied. Purpose of brine
pump. Controls, absorption systems, hand and automatic. Safety valves
and discharge pipes.
13. Steam plant auxiliaries: Superheaters, economizers, air
preheaters, feedwater regulators, feed water heaters, temperature
regulating valves. Flow meters, return thermostatic and bucket traps.
Back pressure valves, nonreturn valves, safety valves, reducing
valves, boiler feed pump governors, air unloaders, expansion joints,
steam separators, oil burners, calorimeters, ejectors, siphon, sight
feed lubricators. Descriptions and sketches of each.
14. Feed water heaters: Types, sketches, saving fuel, deaerators,
trays, filters, oil separators, back pressure valves. Position of
various types, water measurements. Temperatures and pressures carried,
water seals. Possible malfunctions.
15. Steam condensers: General knowledge of the construction of the
different types of condensers, together with a knowledge of their
auxiliaries and advantages gained by the use of condensers on various
types of engines and turbines.
16. External engines: General knowledge of types - simple, compound,
triple expansion, quadruple, uniflow, Corliss, high speed, slide
valve. Specific knowledge of one type of engine. Governors, throttle,
inertia, centrifugal, shaft. Sketches of governors. Types of valves.
How to set valves on various types of engines. Methods of lubrication
and application to various parts. How to start and how to shut down.
Maintenance, care, and dangers. How to read indicators and indicator
diagrams.
17. Steam turbines: General knowledge of how turbines convert heat
energy into mechanical energy and able to describe the bearing, oiling
system, governors, and auxiliaries used with turbines. Specific
knowledge of dangers relative to starting and stopping a steam
turbine.
18. Electricity: Meaning of terms - cycle, phase, starting torque
voltage drop and voltage fluctuation, excitation, motor clearance,
electrical horse power, auto transformer, starter taps, disconnect,
inductance, collector rings, slip, commutator, switch board, ground
wires, power factor, peak load, magnetizing current, circuit breaker,
no voltage release, overload relay, transformer, bus bars,
dynamometer, frequency reactance, resistor, synchronism, brush rocker,
EMF impedance, interpole, lag, motor convertor, rheostat. Description
of main types of AC motors, characteristics and applications. How
these various types are started and controlled. Connection or wiring
diagrams for each type. Description of auto transformer, starter, also
of magnetic contractor starter, and of a triplex rheostat. Care and
maintenance of electrical machinery and equipment. Troubles, testing,
and correction.
19. Heating, air conditioning and ventilation: Methods, controls,
piping installations. Radiation, vacuum and plenum system in
mechanical ventilation. Gravity and vacuum steam systems. Design,
operation and maintenance.
20. Feed water conditioning: General knowledge of the chemical
changes that occur when feed water is heated in a boiler. Scale, what
it is and what causes it, danger of too much. Impurities generally
found in raw waters. Carry over, embrittlement, corrosion. Methods of
conditioning, internal and external treatment. Hot and cold lime soda,
Zeolite, demineralization, ion and anion exchanges, supplementary
phosphate treatment. Caustic soda and its application. Water analysis,
tests, parts per million, grains per gallon, soap hardness test.
Alkalinity test (PM and PH), chloride, sulfite use of chelants, and
phosphate tests, total dissolved solids.
21. Mathematics: Knowledge of fractions, decimals, percentage and
square root. Knowledge of how to find the area and circumference of a
circle, also the volume of a cylinder. Understanding of the
relationship between the sides of right angle triangles. Knowledge of
the method of solving problems relating to a chain of gears, pulley
sizes, rope blocks, screw jacks, levers, etc. Understanding of the
factor of evaporation, equivalent evaporation, latent heat, total
heat, and a definite understanding of the problem involving the
abstraction or supply of heat, relation to heating water or making
ice. How to solve problems in heat supplied and extracted. How to
compare boiler performances. How to solve problems involving heat
calculations of steam production, boiler efficiency and horse power.
How to find the horse power of an engine from an indicator diagram.
How to solve problems in heat supplied and heat extracted and how to
compare boiler performances. How to solve problems involving heat
calculations of steam production, boiler efficiency horse power. How
to find the horse power of an engine from an indicator diagram. How to
solve problems involving specific gravity, calculations involving
steam pressure on areas, how stays are calculated and deigned. How to
solve problems involving cost of operation relative to fuel and labor
costs. How to calculate heating surface and horsepower of various
types of boilers.
22. Chemistry and physics: Basic fundamentals as applied to power
plant theory and practice.
23. Lubricating oils: Knowledge of the ingredients and qualities of
oils. How they are filtered and applied. Storage of oils.
24. Types of steam power plants: Simple, noncondensing, elementary
condensing,
turbo-alternator plants, central stations, high pressure plants, super
pressure plants (power). Distribution and losses in each type.
24. General Knowledge: British thermal unit, foot pound, latent
heat, specific gravity, specific heat, mechanical equivalent, inertia,
convection, matter, momentum, siphon, clearance pockets, intercooler,
aftercooler, horse power of boiler, horse power of engine, ton of
refrigeration, axial flow, dynamic static, alkaline, freon, propane,
atomic weight, barometer, hydrometer, Boyles Law, capillary, caustic
soda, oscillation, center of gravity, centrifugal force, cohesion.
Velocity Speed Acceleration Conversion (°F-°C-°R), mean effective
pressure, density, back pressure, oxidation, thermal efficiency.
25. Internal Combustion: Types, what they are used for, 2 stroke, 4
stroke, fuels, gas fuels, compression ratio, construction, solid fuel
systems, lubrication system, air intake systems, exhaust systems,
injector systems, maintenance on and off line.
32. Gas Turbines/ Combined Cycles: Thermodynamic principles, heat
energy, power laws, Combustion theory. Gas Turbine theory, Brayton
Cycle, Rankine Cycle, Simple Cycle Gas Turbine . Gas Turbine
construction, aeroderivative, heavy duty industrial, combustion system
and arrangement. Gas Turbine Compressor System Gas Turbine Cooling
System, Turbine Blade Cooling System. Environmental Aspects, Gaseous
fuels, coal gasfication, solids fuels. Bearing System, Lubrication
System. Heat Recovery Steam Generators, Operating System, function,
principles of operation, HRSG low pressure section, intermediate
section, high pressure section and components. Duct burners,
economizer, fresh air systems, HRSG auxiliary systems.
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Chief Engineer
Requirements
Minimum age: Adult
Education: High School Diploma (Oral or Practical when necessary)
Experience : Five years
Examination : Written (Oral or Practical when necessary)
Minimum time in previous grade: One year
Maximum Prime Mover Hp : Unlimited
Maximum Boiler Hp: Unlimited
Maximum Refrigeration or Air Conditioning (Unsupervised): Unlimited
Testing Fundamentals
1. Steam boilers and generators: Types of boilers - waste heat,
incinerators, cylindrical, vertical, horizontal, locomotive, fire tube
(straight and bent tube), packaged boilers, flash boilers, Scotch
Marine boilers, reheat and integral furnace boilers. Steam generators
(modern central stations), monotone, forced circulation, radiant,
mercury boilers - description and sketches.
2. Boiler construction: Various forms, plates, rivets, stays, braces,
joints, factors, welding, etc. (used under ASME Code). Meaning of
shearing, tensile stress, modules of elasticity, bursting pressure,
working pressure, factor of safety, tensile strength. Meaning of
pitch, percentage of plate and rivet strengths, unit, section of
plate. How to calculate the strength of boiler heads, shells, stays,
efficiency of joints. Description and sketches of joints. Relative
strengths of various joints and how calculated. How to calculate
combined efficiency of riveted joints. Computation of working
pressure, given tensile strength, factor of safety, thickness and
radius of shell, plus efficiency of joint. How to stay flat surfaces,
including types of stays, allowances for limitation of stresses, and
constants for various types of stays and doubling plates. How to
calculate the area of the heads of segments of boilers, etc.
3. Boiler settings: Types, purpose, descriptions and sketches.
Radiation and bridge walls, ignition, mixing and deflection arches,
baffles. Combustion chambers and furnaces. Meaning of refractory
lining, combustion space, dutch ovens, extension front. Importance of
sufficient heights over grates. Effect of combustion space on the
capacity and efficiency. How to build or repair bridge walls and
setting, materials and cements used in settings. Cyclone primary
furnaces, solid refractory, air cooled or water cooled walls, water
screens, slag tap, dry bottom, and hopper bottom furnaces.
4. Inspection and testing: Washing of shell and tubes, cleaning and
inspection procedures relative to shell, how often and purpose.
Cleaning and inspection of setting, auxiliaries, valves and fittings,
description of methods used and parts checked. How to inspect, what to
look for, possible defects and how corrected. Hydrostatic tests and
how applied.
5. Fuels: Classification of wood, coal, gas, oil and waste heat.
Composition of coal, coal sampling and analysis, proximate and
ultimate analysis, Dulongs formula. Comparative heat values of various
coals and other fuels. Storage of coal and other fuels. Losses in
handling. Advantages and disadvantages of each type of fuel.
6. Combustion: Fundamentals of the chemistry of combustion, stages
of combustion, the combustion process and reactions. Combustible
constituents of various fuels, the incombustible for complete
combustion. Theoretical and actual weight of air required per pound
for combustibles. Flue gases and analysis, the flue gas analyzer
apparatus, automatic flue gas recorder. Combustion efficiency and how
obtained, excess air and its effect on efficiency. Value of CO2, CO
and O2 readings. Air requirements, supply and control. Temperatures,
measurement and controls in furnace, passes and breeching. Smoke,
cause, measurement and prevention, smoke density recorder, Ringlemann
chart. Losses due to flue gas, combustible in ash, moisture in fuel,
moisture from combustion of hydrogen, moisture in air and radiation
plus heat absorbed by boiler or a complete heat balance.
7. Draft: Natural, chimneys, stacks, types and determination of size.
Empirical chimney formulas, mechanical draft, induced and forced
draft. Prat, Evase or Thermix systems. Balanced draft systems and
controls, measurement of draft, descriptions and sketches of various
draft gauges. Amount of draft needed under and over fire (in passes
and stack in various settings and types of fuel and the methods of
burning the fuel). Fans - types and controls. Breechings and dampers.
Systems - description and sketches.
8. Oil and gas burner installations: Types of burners, types of oils
used in oil burning installations, heat values, how and where used.
Methods of burning fuel oil, methods of burning gaseous fuels. Dangers
connected with oil and gas burning installations. Description of
controls. How to operate and maintain automatic equipment. Sketches of
industrial burners for gas and oil, sketches of oil burning plant
layouts.
9. Mechanical stokers: Types, overfeed, underfeed, chain grate,
vibrating grate, spreader or sprinkler. Principles, purpose,
description, comparison, sketches. How operated, maintained and
repaired. Controls, what could go wrong and how to remedy. Feed
and driving mechanisms.
10. Pulverized coal systems: Types, storage or central, direct or
unit. Horizontal and vertical dryers. Applications, sketchesof
pulverized systems. Vertical, horizontal, Tangential, cyclone,
inter-lube burners and feeders. Vertical and horizontal pulverizers
and dryers.
11. Coal handling and ash handling equipment: Manual, conveyors,
scraper flight, bucket, belt apron, grab bucket, telepherage systems.
Coal crushers and breakers, hoppers, and coal valves. Storage internal
and external - by pile, silo or bunker. Coal weighing lorries, hoppers
and coal valves, sketches and descriptions. Ash handling - manual,
gravity, hydraulic, submerged cross bar, pneumatic, skip hoist and
steam jet conveyor. Simple and compound cyclone fly ash collectors,
sketches and descriptions.
12. Piping: Computation of sizes for water, steam, gas and oil. How
installed, allowances for drainage and friction. Flow of steam.
Napiers, Briggs, Babcocks, Shitzgrass and Fritsoche's rules. Sizes of
piping for pump discharge and feed line to boiler, pipe fittings,
expansion joints, U bends, flanges and gaskets. Piping layouts -
sketches of sizes, location of piping and valves. Pipe hangers, roll
anchors and brackets, pipe coverings.
13. Pumps: General description of a simplex, duplex, triplex, weir,
rotary, centrifugal or vacuum pump, specific knowledge of two types of
pumps. Knowledge of proper operation and maintenance. Where and how
installed, lubrication. Types of water pistons, packing used and how
applied, capacities and applications. Dynamic, friction and velocity
heads. What could go wrong. How to calculate size of pump for a feed
line to boiler at rating or over-rating.
14. Air and gas compressor systems: General knowledge of various
types of compressor efficiency, isothermal and adiabatic compression.
Air compressor valves, automatic, mechanical, types, descriptions,
sketches, maintenance. Speed regulation. Governors on steam or diesel
engines. Constant speed. Unloaders, closed and open intake, discharge,
clearance pocket, description and sketches. Intercooler, aftercooler.
Receivers. Cooling systems, descriptions and sketches. Lubrication,
types of oil and how applied, danger of too much oil. Safety devices.
Inspection and overhauls. Dangers in operation - causes of explosions.
Internal combustion engines - principles, operating and maintenance.
Installation and general layout of air compression systems. Gas
compression - natural, illuminating, gas absorption process, vapor
recovery, stabilization and refractionation. Application of compressed
air, free air, standard air. Heat of compression, volumetric,
compression, mechanical and overall efficiencies. Dew point and
humidity.
15. Refrigeration: Cycle of compressor system, theory of how heat is
abstracted, common Refrigerants and their physical properties, direct
and indirect systems. Purpose, location, description and sketches of a
safety head, cylinder, valves, safety valves, condensers, receiver,
compressor, oil separator, evaporator. Flow equipment, such as
automatic purgers, dehydrators and heat exchanges. Types, descriptions
and sketches of condensers, of hand, automatic and thermostatic
expansion valves, low and high side float valves. Types and
descriptions of compressors, single and double acting, rotary,
centrifugal and steam jet. Types and descriptions of evaporators,
flooded, dry expansion, convection and forced draft. Electrical
controls and control valves. Back pressure and temperature controls.
Constant pressure, snap action, check water regulating, valves. High
pressure and low water cut outs. Pressure relief devices. Lubrication,
selection and characteristics of oils, pour point, viscosity, cloud
point and moisture content. Splash feed and forced feed, adding or
changing oil, effects of too much oil. Compressor drives, electric,
steam, diesel or gas engine. Operating and maintenance of compressor
system, starting and stopping. How to charge, reduce or remove
refrigerant from system, pumping out condenser and defrosting, dangers
in operation, effect of air and how controlled, purging. How ammonia
leak is found and stopped. Annual inspection and overhaul. Compressor
calculations, cylinder displacement, volumetric efficiency, power
requirements for condenser. Brine in refrigeration. Chemistry, brine
pumps, corrosion control, congealing, hold over tanks and eutectic
plates, liquid cooling and ice making. Absorption systems -
intermittent, continuous and Electrolux, description, application,
cycle and sketch. The Refrigeration Code.
15. Steam plant auxiliaries: Super heaters, economizers, air
preheaters, feed waterregulators, feed water heaters, temperature
regulating valves, impulse, flow meters. Return, float, thermostatic,
expansion, dump, differential, siphon, and bucket traps. Back
pressure, nonreturn, safety, motor operated and reducing valves,
boiler feed pump, governors, air unloaders, expansion joints, steam
separators, calorimeters, oil burners, ejectors, siphons, sight,
forced and hydrostatic lubricators, automatic expansion valves, simple
steam lock, thermostat and diaphragm valves, meters, steam
accumulator, internal drum steam washers or separators - descriptions
and sketches.
16. Practical knowledge of superheaters, desuperheaters, reheaters,
purifiers and attemperators: Types, locations, advantages, economy,
performance, controls, and safety devices.
17. Feed water heaters: Purpose, types, open, closed and extraction.
Deaerators, trays, filters, oil separators, back pressure valves.
Water seals and meters - location, description, sketches. Temperatures
and pressure carried. Saving in fuel. Maintenance, malfunctions.
18. Economizers and air preheaters: Types, advantages and
disadvantages, locations, soot removal and soot blowers. Description
and sketches, heat balance diagrams.
20. Steam condensers: Fundamental principles, parallel flow, counter
current, low level, barometric, low and high vacuum, siphon or
ejector. Surface, water or air cooled evaporative. Air pumps,
circulating, dry vacuum, centrifugal entrainment, air ejectors.
Cooling ponds and towers, types of water, natural and mechanical
cooling towers. Sketches and descriptions of various types of
condensers and auxiliaries.
21. External engines: General knowledge of types - simple, compound,
triple expansion, quadruple, uniflow, Corilss, high speed and slide
valve; specific knowledge of one type. Governors, throttle,
transformer, inertia, centrifugal, cutoff. Sketches and descriptions
of two types. Types of valves, high speed, Corliss, wheel-lock, simple
slide, balanced valves and poppet valves, sketches. How to set valves
on various types of engines. Methods of lubrication and application to
various parts, positive pressure and hydrostatic cylinder lubricators,
centrifugal crank pin oilers and chain oiling. How engines are started
and how shut down. Maintenance and care, dangers. Indicators,
indicator diagrams and how to interpret the same. Indicated horse
power, brake horse power, pony brake, mechanical efficiency cycle,
heat balance of engine.
22. Steam turbines: Fundamental principles of operation,
classification of steam turbines. General knowledge of types -
Impulse, Rateau, Curtiss, De Laval, Terry, Kerr Sturtevant,
Coppus Reaction, Parsons, Allis Chalmers, Westinghouse, Brown Bovery,
Ljungstron, General Electric and Worthington. Compound, exhaust steam,
mixed, back pressure, pass out or bleeder turbines; specific knowledge
of one type. Diagrammatical sketches showing compounding by pressure
and velocity in impulse and reaction turbines. Assembly of blades,
nozzles and diaphragms in various forms. Dummy pistons, Kingsbury
thrust bearings, etc. Turbine glands and gland sealing. Hydraulic,
carbon ring and labyrinth glands. Lubrication forced and combined.
Automatic regulating valves for auxiliary oil pump, description and
sketch. Types and properties of oils. Sketch of forced lubrication
system. Oil filters and purifiers. Governors and governing. Types,
descriptions and sketches. Emergency stops and controls, descriptions
and sketches. A general knowledge of installation. Preheating and
drainage of turbines. Starting and stopping turbines. Inspection and
overhauling. Turbine troubles and how corrected, erosion of
blading stresses in turbine rotors, critical speed of turbine rotors.
23. Electricity: A practical knowledge of electromagnetism. Ohms.
Coulomb, Joules, and Kirchoffs Laws. Laws of induction,
self-inductance, mutual inductance. Current in revolving loop. Direct
current generators. Field frame, magnetic poles and windings, armature
core and windings, commutator brush rigging and brushes. Sine curve.
Commutation, excitation, characteristics of series, shunt and compound
generators. Operation of machines in parallel. Starting and control of
D.C. generators. Direct current motors. Types, characteristics and
applications. Effect of armature reaction. How to install brush
rigging and brushes on D.C. motors. Starting and control of D.C.
motors. Types of controls and connection diagrams. No voltage release.
Overload release. Alternating current generators. Alternators, types,
single and polyphase, revolving armature, revolving field induction,
self excited, separately excited, slow or high speed. How does AC
produce a revolving magnetic field. Description of mechanical
construction, rotor, stator, slip rings, bush gear, damper or
amortisseur windings, exciter how started, how controlled, how
stopped. Phasing out, synchronizing, operation in parallel, division
of load. Starting, pull in and pull out torque's. Description of
starting equipment and connection diagrams. Voltage regulation and
regulators. A. C. Motors. Theory, revolving magnetic field, slip,
running speed, no load and full load. Types, squirrel cage, wound
rotor, single phase, synchronous motors. Converters. Construction,
characteristics and applications. Multispeed squirrel cage motors.
Classification of A. C. motors, open, semienclosed, totally enclosed,
fan cooled, enclosed ventilation, vertical motors. Starting and
control of A.C. motors. Types of controls and connection diagrams. No
voltage released. Overload release. Switch gear, circuit
breakers, relays, rheostats, switchboards, instrument transformers,
bus bars, disconnects. Description and sketches. Connection diagrams
for switchboards and motor converter sets. Electrical meters -
ohmmeter, voltmeter, ammeter, wattmeter, watt hour meter, frequency
meter, synchroscope, fundamentals and applications. Power factor -
meaning, factors controlling power factor, effect on generators,
motors and lines, how improved. Transformers - principles and types,
core and shell types. Construction of core and coils, cooling,
windings and connections. Losses and regulation. Electrical
calculations and conversion factors. Horse power ratings and speeds of
motors and generators, comparison with boiler and engine horse power.
Ratings of circuit breakers. Computation of size of motor, generator
or transformer for various applications. Service factor. Calculations
needed in power factor improvement. General knowledge of electric
boilers - construction, controls, operation. Lubrication, oil ring,
grease closures for all and roller bearings, inverters and batteries.
23. Testing and measuring apparatus: Coal meters, fluid meters, steam
flow meters and recorders, Bourdon pressure and vacuum gauges, draft
gauges, recording draft and vacuum gauges, thermometers, pyrometers,
flue gas analyzer apparatus, CO2 recorders, calorimeters, Bailey smoke
density recorder, counters, tachometers, dynamometers, pony brake,
boiler control panels - description and sketches.
25. Ecology: Ecosystems, water quality control, general criteria for
all waters, water treatment, wastewater treatment, sterilization, air
quality control, impurities in the air, sources of air impurities,
particulate matter.
26. Heating, air conditioning. and ventilation: Fundamentals of
control and measurement,
electric and pneumatic control circuits, zone and unit controls,
controllers, types. Actuators, types. Valves and relays. Piping, fans
and duct work. Vacuum and plenum systems in mechanical ventilation.
Radiation, gravity and vacuum steam systems. Designs, installation,
operation and maintenance. Descriptions and sketches of HVAC systems.
27. Feed water conditioning: Scale, what it is and what causes it;
dangers of an excess.
Impurities generally found in raw waters; characteristics and chemical
formulas. Methods of conditioning; internal and external treatment,
hot and cold lime soda, zeolite, demineralization, ion and anion
exchanges and supplementary phosphate treatments. Caustic soda and its
application. Water analysis, parts per million, grains per gallon,
tests, soap hardness, alkalinity (PM and PH), chloride, sulfite,
phosphate, total dissolved solids, use of chelants. Value of blow down
(both main and continuous), how controlled and measured. Meaning of
carry over, priming, foaming, embrittlement, corrosion, grooving, how
prevented, sketches of one form of external treatment.
28. Rating, efficiency, and testing of steam boilers: Heat output in
steam units. Units of evaporation - actual, factor of, and equivalent,
evaporation. Horse power rating - ratio of heating surface to
performance - (1) efficiency, (2) rate of combustion per grate
surface, (3) rate of combustion per pound of fuel, (4) heat
transferred per square feet of heating surface, (5) heat liberated per
cubic feet of furnace volume - unit testing, comparison with standard
or guaranteed results. Recording of data and results of a boiler test
run.
29. Mathematics: Knowledge of how to find the area and circumference
of a circle and the volume of a cylinder, pyramid and cone. Also, the
volume of the frustums of pyramids and cones; how to find the area of
the segment and zone of a sphere. Knowledge of algebra of simultaneous
and quadratic equations and logarithms. Working knowledge of problems
as covered in boiler construction and repair through the use of the
A.S.M.E. Code or jurisdiction code. Understanding of the relationship
between the sides of right angle triangle. Knowledge of the methods of
solving problems relating to a train of gears, pulley sizes - rope
blocks, screw jacks, levers, wheels, and axles, etc. Definite
understanding of the meaning of the factor of evaporation, equivalent
evaporation, latent heat, total heat; of problems involving the
abstraction or addition of heat relative to heating water or making
ice or steam. How to solve problems involving heat calculations of
steam production, boiler efficiency and horsepower; also to compare
boiler performances. How to find the horse power of an engine from an
indicator diagram by a pony brake or a dynamometer. How to solve
problems involving specific gravity and specific heat, Boyles and
Charles Laws, the parallelogram of forces, Newton's Law. How to solve
questions covering economy of operation relative to fuel and labor
costs. How to calculate heating surface and horsepower ratings of
various types of boilers.
30. Physics, mechanics and chemistry: Matter, force weight. Two or
three acting at a point. Triangle, polygon and parallelogram of force.
Movements, parallel forces. Couples, center of gravity. Work,
mechanical advantage, velocity ratio, energy, power, efficiency.
Friction, velocity, acceleration, inertia. Transmission of motion and
power. Hydraulics, Machines, levers, pulleys, wheel and axle, inclined
plane. Heat. Measurement. Expansion rate. Charles-Guy Lussac, Boyles
Laws. Theory of siphon and barometer. Losses in power and heat
transmission through modern steam plant. Joules equivalent. Chemistry.
Quantitative Laws. Colloids, periodic law, structure of atom, atomic
weights of elements related to combustion. A general knowledge of such
metals as copper, brass, iron, magnesium, calcium, zinc, aluminum,
lead, antimony, nickel, steel. The alkali metals, lithium, sodium,
potassium, etc.
31 Internal Combustion: Types, what they are used for, 2 stroke, 4
stroke, fuels, gasfuels, compression ratio, construction, solid fuel
systems, lubrication system, air intake systems, exhaust systems,
injector systems, maintenance on and off line. Descriptions and
sketches of internal combustion engine systems.
32. Gas Turbines/ Combined Cycles: Thermodynamic principles, heat
energy, power laws, Combustion theory. Gas Turbine theory, Brayton
Cycle, Rankine Cycle, Simple Cycle Gas Turbine . Gas Turbine
construction, aeroderivative, heavy duty industrial, combustion system
and arrangement , annular combustion system, silo type combustion
system, can annular combustion system. Gas Turbine Compressor System
Gas Turbine Cooling System, Turbine Blade Cooling System.
Environmental Aspects, Gaseous fuels, coal gasfication, solids fuels.
Bearing System, Lubrication System. Heat Recovery Steam Generators,
Operating System, function, principles of operation, HRSG low pressure
section, intermediate section, high pressure section and components.
Duct burners, economizer, fresh air systems, HRSG auxiliary systems. .
Descriptions and sketches of Combined Cycle Units.
33. Management: The human factor, methods, time and motion, work
analysis, work, improvement, records, charts and diagrams, work
sampling, quality control.
35. Economics: Elementary economic concepts, evolution of
economic activity, economic systems, production, organization,
marketing, risk transportation, consumption, supply and demand, money
credit and banking, changing value of money, distribution of income,
population problem, labor problems, public utilities.
36. Maintenance programs: Meaning and scope of maintenance control,
developing yardsticks and benchmarks for measuring maintenance
principles of control, forecasting, preventive maintenance programs,
work authorization, planning, routing, material control, tool control,
scheduling.
37. Supervision: Human relations, the art of supervising, controlling
manpower, establishing controls, work procedures, establishing
training, safety, work schedules establishing control through reports
and follow-up per OSHA instructions.
38. Technical Writing: How to write a business letter, memoranda,
data sheet, writing technical explanations. Report writing, gathering
data, format, use of different types of reports. Reading of related
subject matter.
39. Practical knowledge of various types of steam power plants:
Simple non-condensing, elementary condensing, turbo alternator plants,
central stations, high-pressure plants, super pressure plants. Layout,
heat distribution and cycle by description and sketch.
40. Lubrication: Oils - vegetable, animal and mineral. Physical tests
and applications. Lubrications, oil cups, telescopic oil ring,
centrifugal, pendulum, hydrostatic, sight feed, forced feed, gravity,
compressed air feed, filters and by-pass systems.
41. Working sketches, as required of general equipment in the above
sections:
Need not be to scale, but should be in general proportion. Details of
parts could be enlarged adjacent to sketch if necessary.
42. Machine and mechanical drawing of a test piece:
Showing as many views as will show all dimensions. Drawing must be to
scale. Neatness and accuracy are essential. Details must be shown
sufficiently that an identical piece can be made from the drawing.
43. Erection: Foundations, layout, form building, templates, lining up
engines, method of bedding shaft, fitting, testing alignment,
grouting, assembly, adjustment, testing, etc.
44. Real property improvement: Nature and scope, determining the
value of property and equipment, inventory, depreciation, estimating
endurance and use, control of repair and rehabilitation.
45. Computer Literacy: Spreadsheet, word processing, project managing,
time Management.
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